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Split Face Block
Construction Problems:
Water is penetrating through vertical and horizontal
structural cracks during directional rains causing through-wall
leaks at various locations. This particular crack is due
to a structural defect and actually extends a total of
18 feet down the wall.
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Water is entering the wall above the window angle irons,
thus rusting the lintels and causing leaks above the windows.
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Concrete block is very porous by nature and is typically
used as an interior back up wythe, not as a facade. Due
to its high porosity, it soaks up water/moisture readily
so any excess will spill over into the interior without
proper back up. This photo shows a high saturation content
within the block as evidence of the efflorescence.
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Split Face Block
Construction Solutions:

In order to stop the water penetrating problem
on this building, ARROW
had to first grind out all vertical and horizontal mortar
joints. All ground out joints were primed with a caulk primer
then sealed and tooled with a polyurethane caulk to match
the existing color and profile of the original joints. Once
the mortar joints were sealed, the block itself needed to
be waterproofed. ARROW
chose to use an elastometric coating (a heavy duty rubberized
paint which can be tinted to match the color of the block)
due to the extreme leaking. This particular method repels
water for up to 15 years. Another option would have been
to seal the block with a silane based clear waterproofing
agent which lasts for up to 5 years. The difference between
the two is cost. The former option costs approximately 3
times the latter.
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Brick Wall Problems:

Open mortar joints, cracks and separations
between the mortar/brick allow water to pass through to
the inner walls (drywall). The condition of this masonry
is indicative of a building over 50 years old however the
building is only 2 years new. Either the original mortar
mixture was too weak, the brick was too dry or the masons
were in a hurry.
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This building is only 6 months old and is
already showing signs of moisture problems due to the
massive amounts of efflorescence. The original brick was
probably not stored properly or the masonry wasn't allowed
to dry completely before it was cleaned.
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Brick Wall Solutions:
For both of these buildings, the proper way to repair these
problems would be to grind out all vertical and horizontal
mortar joints, then tuckpoint them completely using a mortar
color and profile to match the existing as close as possible.
Once all tuckpointing repairs are completed and allowed
to dry, the walls should be sealed with a silane based waterproofing
agent.
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